How to re-thread your halyards in the mast?
Ed: The traditional method is described in the Basic Boating Book and is still relevant, but I have also received a note on another method of re-threading halyards (Thanks Oliver!) which may be easier if you have a long rod and enough workspace, as below:
Note that Richard Estaugh’s stated method for threading the halliards is the old standard method, which of course works well (including also for wooden masts), but when I collected a new mast from his firm around ten years ago the method they used was much easier. However you do need a horizontal working space at least twice the length of the mast; so for most of us either the club lawn or the boat park would be the place to do the job.
- Lay the mast horizontal on either a (long) workbench (or resting on two benches spaced apart), or on the ground.
- Remove all the halliard sheaves (one would want to do that anyway even in the “standard” method).
- Remove the heel fitting.
- Make up a very long wooden batten, at least as long as the mast, with a wire hook or loop on the end.
- Push this batten up the mast to the appropriate halliard sheave, hook on the halliard, and pull it through.
- Pull the halliard out through the appropriate aperture at the bottom.
- Re-insert sheaves and heel fitting.
Job done!